It involves the application of skills and knowledge at a specialist level. The range of production processes could include manufacturing operations such as machining- fabrication- welding- material finishing or manufacture- assembly- joining or other activities- such as performance and process improvement.
Quality Inspector-forged, casted or machined components checks the forged, casted and machined components for both dimensional accuracy and for visual quality at various stages of manufacture, such as before production, intermediate and after production and recording the results of the inspection during and after the inspection activities.
It involves checking the forged, casted and machined components for both dimensional accuracy and for visual quality at various stages of manufacture, such as before production- intermediate and after production and and recording the results of the inspection during & after the inspection activities
Mechanic Refrigeration and Air Conditioning installs and repairs refrigeration or air conditioning plant by replacing defective parts, re-seating valves, insulting, soldering etc. Conducts vacuum and pressure test of pipe lines and sets plant to desired cooling conditions maintaining proper safety measures.
Field Technician, Refrigerator is also, called ‘Fridge Technician’, the Refrigerator Field Technician provides installation and after sales service to the refrigerator buyers. The individual at work interacts with customers to install the refrigerator and diagnose the problem to assess possible causes of malfunction. Once the problem and causes have been identified, the individual rectifies minor problems or replaces faulty modules for failed parts or recommends factory repairs for bigger faults.
Perform mechanised resistance spot welding for a range of standard welding job requirements. This is for a skilled welder who can weld different materials (carbon steel, aluminum and stainless steel) in various positions and prepare various joints including corner, butt, fillet and tee. Set-up and prepare for operations interpreting the right information from the WPS
Perform manual metal arc welding (MMAW) welding also known as Shielded Metal Arc Welding (SMAW) for a range of standard welding job requirements. This is for a skilled welder who can weld different materials (carbon steel- low alloy steel and austenitic stainless steel) in all positions. The welder can prepare various joints including groove- corner- butt and fillet welds.The welder can set-up and prepare for operations interpreting the right information from the WPS.
Deliver breakdown service for a range of mechanical equipment. It also involves identifying customer requirements; decision making on the need for repair- replacement or modification; communication with the customer on the course of action required; applying maintenance engineering techniques to equipment or component modification or repair; planning for spares based on probability of failure/wear & tear and criticality of the component/machine for production and carrying out Root Cause Analysis for repeated/long breakdowns to find out a permanent solution.
It also involves technical ability to understand various machine/foundation drawings- surveying the site- checking of foundation wherever required- facilitating foundation load tests if required- taking necessary clearances organizing the movement of equipment to be installed- including safe unloading of machine part near site- and performing the leveling- aligning and coupling- the connection of sub-assemblies- and the alignment and connection to external units- such as power supplies- hydraulic and pneumatic assemblies- etc. Carrying out tests (wherever required) as per standards prescribed
It involves obtaining clearance to carry out the commissioning activities- running equipment at reduced power and speed/ flow to check for leaks- etc. and checking for correct functioning; loading incrementally- making dry run- making machine ready for actual job prove out and making any necessary adjustments to achieve the specification parameters.
It involves pre-setting the electrodes in tooling cartridges/holders- positioning electrode cartridges/holders in correct position- checking specific tool number or technology setting in the operating program- entering all relevant tooling data to the operating program- saving changes to program.
It involves selecting the appropriate workholding devices- and mounting and positioning them to the machine in the correct location for the type of operation to be carried out. It also involves selecting the appropriate electrodes to use- check them for defects- and mount and secure them to the relevant parts of the machine and perform machining operations.
The course on ‘Sheet Metal Worker’ is meant for a trainee who aspires to become a professional sheet metal fabricator. After successful completion of this course the trainee shall be able to perform the following skills: 1. Selects sheet of required type, thickness (gauge) and size and mark it with scriber, square, divider, foot rule etc., according to drawing or sample. 2. Shears wherever necessary by machine or hand shear and make it to required shape and size by bending, seaming, forming, riveting, soldering etc., using mallets, hammers, formers, sets, stakes, etc., or by various operations such as shearing, bending, beading, channelling , circle cutting. 3. Performs soldering, brazing 4. Makes sheet metal articles according to drawing or sample. 5. Makes ducts, cabins and panels 6. Undertakes Aluminium frame works 7. Undertake repair work. 8. Work in different sheet metals such as tin, copper, brass.
It involves using appropriate tools and equipment to mark out the material for a range of features to be produced, using hand tools, portable power tools and simple machines to produce a variety of shapes, profiles and forms, producing simple sheet metal assemblies, using self-secured joints, thermal methods or mechanical fastening devices, inspecting the components after polishing operations and correcting faults.
A trainee attending the course on ‘Sheet Metal Worker (Panels, Cabins &Ducts)’ makes sheet metal articles according to drawing or sample. The trainee shall be able to make it to the required shape and size by bending, seaming, forming, riveting, soldering etc., using mallets, hammers, formers, sets, stakes, etc., or by various machines such as shearing, bending, beading, channeling, circle cutting machines.