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CHEMICAL PLANT TECHNOLOGY (CRAFT INSTRUCTOR)

NQR Code:QG-4.5-CP-03171-2024-V2-DGT
  • Old Code: QG-4.5-CP-03171-2024-V2-DGT

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About this Qualification

Job Description

The individual will be able to impart theoretical instructions, demonstrate practical skills, evaluate and grade trainees of Attendant Operator (Chemical Plant), Maintenance Mechanic (Chemical Plant) and related trades in ITIs/ Vocational Training Institutes, industrial workshops, etc.

Eligibility Criteria

Criteria 1 Criteria 2 Experience Training Qualification
Graduate In relevant field No Experience None
3 year Diploma after 10th In relevant field No Experience None
10th In relevant field 12 Years None
10th ITI (2 Years) No Experience NTC/NAC

Progression Pathway

  • Technical Instructor in a vocational training Institute/ technical Institution
  • Supervisor in Industries

Learning Module In Job Role/Qualifcation

National Occupation Standards (NOS)/Module NOS Code Mandatory/ Optional Estimated size (Hours) Nos Credit Level
Demonstrate related safety and general awareness in chemical industry. [viz. application of fire extinguishers, use of PPE’S with general and chemical hazards, interpretation of data from MSDS, detect dust percentage in Air etc.]. CP/N9440 V1.0 Mandatory 15 0.5 4.5
Demonstrate procedures to make job / component as per specification, assembling them and checking of dimensional/ functional accuracy following safety precautions. [Fitting operation – marking, punching, Hack-sawing, Filing, Drilling, countersinking, counter boring, reaming, Taping, dieing, fitting, polishing, assembling, etc. Accuracy: ± 0.05mm]. CP/N9441 V1.0 Mandatory 30 1 4.5
Transfer skill of welding – by Setting Gas and Electric Arc welding plant, joining metal components observing safety precautions. [Different Operations – select and operate fire extinguisher, straight line beads, single V-butt joint]. CP/N9442 V1.0 Mandatory 30 1 4.5
Demonstrate experiments in Physics laboratory to determine physical constants, verify laws, etc. CP/N9443 V1.0 Mandatory 30 1 4.5
Demonstrate experiments in Chemistry laboratory to determine concentration of solutions, PH, melting point, boiling point, flash point of oil, viscosity of oil, selection of oil for particular application at certain temperature, Reynold’s Number to predict flow pattern in a conduit, compare properties of metals & alloys, prepare chemicals, etc. CP/N9444 V1.0 Mandatory 30 1 4.5
Exhibit production of component on conventional lathe machine observing standard operation practice. [Different operations: - plain turning, facing, step turning, through & step drilling, knurling, threading, etc]. CP/N9445 V1.0 Mandatory 30 1 4.5
Execute pipe joints, & fittings with pipes, apply lagging materials in accordance with job condition - hot/cold and test for leakages. [Range of skills – Cutting, Threading, gasket cutting, lagging of pipeline, Joining and use of locking devices] CP/N9446 V1.0 Mandatory 15 0.5 4.5
Demonstrate installation /connection of instrument/devices to measure pressure, temperature, flow rate and level, pressure drop due to friction, effect of pipe roughness on friction, frictional loss in fittings and valves, coefficient of discharge, density and record readings. [Different instrument/devices – Bourdon tube pressure gauge, capsule type gauge, mercury in glass thermometer, bimetal thermometer, RTD, thermocouple, orifice meter, venture meter, Rotameter, sight glass level indicator, air purge level indicator, capacitance type level indicator, hydrometer, control valve] CP/N9447 V1.0 Mandatory 45 1.5 4.5
Demonstrate different types of maintenance (viz. Online, Predictive, Preventive and breakdown) and Trouble shoot, dismantle, repair & assemble / Align different mechanical components for power transmission & check their functionality. (Different Mechanical Components viz. Belt, Pulleys. shaft, motor, coupling, Gearbox, bearings, Hydraulic jack). CP/N9448 V1.0 Mandatory 45 1.5 4.5
Demonstrate overhauling of different types of valve. CP/N9449 V1.0 Mandatory 60 2 4.5
Trouble shoot, dismantle, Overhaul / repair & reassemble different machine, pumps & components for transportation of liquid, check their functionality and plot the graphs for characteristic curve of different types of pump. [Different Machines & Components – Pumps - centrifugal, gear pump, metering pump, screw pump, multistage compressor, vacuum pump, mechanical seals] CP/N9450 V1.0 Mandatory 45 1.5 4.5
Demonstrate machinery handling, installation, operations, maintenance, troubleshooting of various types of conveyors as per standard procedure, it’s planning & implementation. CP/N9451 V1.0 Mandatory 45 1.5 4.5
Demonstrate function of pressure vessel, various pipe fittings, valves, parameters, trouble shoot, dismantle, repair / overhauling & reassemble different machine & components for transportation of Gases, Air dryers & Air filters and check their functionality CP/N9452 V1.0 Mandatory 45 1.5 4.5
Trouble shoot, dismantle, clean scale formation & reassemble Electrode & Oil fired boiler and Air handling unit and check their functionality. CP/N9453 V1.0 Mandatory 30 1 4.5
Demonstrate operation of different Heat exchange equipment, Evaporators & calculate heat transfer rate, trouble shoot, dismantle, clean & reassemble different types of Heat exchangers, Evaporators and check functionality. [Heat exchange equipment’s-Double Pipe Heat exchanger, Shell & tube Heat exchanger, plate heat exchanger] [Evaporation equipment’s-Vertical tube evaporator, multiple effect evaporator] CP/N9454 V1.0 Mandatory 30 1 4.5
Demonstrate operation of different types of distillation column, filtration unit, Dryer used for loading wet material in tray dryer, cyclone separator, packed distillation column, sieve tray column, different types of extraction unit and troubleshoot, dismantle, clean and reassemble components and check for proper functionality. CP/N9455 V1.0 Mandatory 30 1 4.5
Operate an absorption column & determine flooding velocity, explain gas absorption, packed tower, types of packing. Demonstrate operation of crystallization equipment. CP/N9456 V1.0 Mandatory 15 0.5 4.5
Exhibit different modules of DC’S and PLC’s, their function, Wire and connect I/OS field devices to the I/O Modules. CP/N9457 V1.0 Mandatory 15 0.5 4.5
Demonstrate operation of different types of mixing equipment like ribbon blender, different size reduction machines (Hammer mill, Ball mill), Screening Equipment & troubleshoot, dismantle, clean and maintenance of different mechanical components. CP/N9458 V1.0 Mandatory 15 0.5 4.5
Explain selection of appropriate Dryer and demonstrate operation of Tray dryer and carry out its cleaning, maintenance, trouble shooting for proper functionality. CP/N9459 V1.0 Mandatory 15 0.5 4.5
Explain operation of cooling tower, perform humidification & dehumidification operations, find out relative humidity by measuring dry bulb & wet bulb temperatures CP/N9460 V1.0 Mandatory 15 0.5 4.5
Explain sedimentation operation and differentiate between settling, sedimentation and decantation operations. CP/N9461 V1.0 Mandatory 15 0.5 4.5
Manufacture different chemical products CP/N9462 V1.0 Mandatory 30 1 4.5
Explain function of various types of Chemical reactor and their accessories. CP/N9463 V1.0 Mandatory 15 0.5 4.5
Read and apply engineering drawing for different application in the field of work. ASC/N9410 V1.0 Mandatory 30 1 4.5
Demonstrate basic mathematical concept and principles to perform practical operations. Understand and explain basic science in the field of study. ASC/N9411 V1.0 Mandatory 30 1 4.5
Plan & prepare the learners for the class using basics of educational psychology & motivational techniques. MEP/N9401 V1.0 Mandatory 45 1.5 4.5
Analyze the syllabus of the Course. MEP/N9405 V1.0 Mandatory 30 1 4.5
Plan & prepare the training session using various methods viz. 4 step method, question & questioning technique etc. MEP/N9406 V1.0 Mandatory 30 1 4.5
Communicate effectively with the trainees both verbally and nonverbally. MEP/N9407 V1.0 Mandatory 30 1 4.5
Use Instructional Technology & facilitate the training program. MEP/N9408 V1.0 Mandatory 30 1 4.5
Design written instructional materials and implement for imparting training. MEP/N9409 V1.0 Mandatory 30 1 4.5
Assess, evaluate and certify the tests. MEP/N9410 V1.0 Mandatory 30 1 4.5
Organize workshop and classroom learning observing instructional methods. MEP/N9426 V1.0 Mandatory 30 1 4.5
Counsel & mentor the trainees by identifying their Strength & Weaknesses. MEP/N9428 V1.0 Mandatory 30 1 4.5
Develop Entrepreneurship skills. MEP/N9438 V1.0 Mandatory 30 1 4.5
Apply ICT & Internet in training (computer-based training) and various types of Distance learning programmes. MEP/N9439 V1.0 Mandatory 30 1 4.5
Plan and conduct sessions to impart competency based skills and knowledge. MEP/N9440 V1.0 Mandatory 30 1 4.5
Apply Adult Learning Principles. MEP/N9441 V1.0 Mandatory 15 0.5 4.5
Develop and implement continuous professional development plan. MEP/N9442 V1.0 Mandatory 15 0.5 4.5
Develop employability skills for the industrial needs. MEP/N9475 V1.0 Mandatory 30 1 4.5
Develop future skills in Emerging Technology. MEP/N9476 V1.0 Mandatory 15 0.5 4.5
OJT N/A Mandatory 150 5 4.5